Get trending papers in your email inbox once a day!
Get trending papers in your email inbox!
SubscribeMechanical Stresses Estimation in Silicon and Glass Bonded at Elevated Temperature
During electrostatic bonding, also known as anodic bonding, silicon is bonded to glass by applying an external voltage and simultaneous heating to temperatures of 200...450 °C. While cooling to working temperature after bonding happened pieces are mutually deformed. Due to linear thermal expansion coefficients mismatch of anodically bonded glass and silicon samples an internal stress state is generated. Such stresses are called thermal mismatch stresses. The aim of this paper is a determination of technological and design solutions to achieve minimal thermal mismatch stresses in resulting bond. The nonlinear dependence of linear thermal expansion coefficients of bonded samples' materials on temperature makes it difficult to minimize thermal mismatch stresses by chosing materials with close average thermal expansion coefficients in particular temperature range. To assess means of lowering thermal mismatch stress in this paper two different ways to describe assembly are used: two thin bonded layers and multilayered composite material. Based on properties of two brands of glass (LK5, Borofloat 33) and silicon used with described mathematical models thermal mismatch stresses at temperature T_w in samples bonded at several different temperatures T_b are evaluated. Bonded silicon surface stress dependence of glass to silicon wafer thickness ratio is evaluated. Based on such evaluations one can say that by varying thickness of glass bonded to silicon one can obtain zero thermal mismatch stress at a particular depth of material or obtain stress of some defined value at this depth. Models of assembly description used in this paper can be used to optimize anodic bonding process parameters. Such usage aimed to minimize thermal mismatch stresses at device working temperatures is presented in this paper.
Calculation and selection of silicon to glass anodic bonding modes based on the criterion of minimum residual stress
The goal of this work is a scientifically justified choice of efficient technological parameters of anodic bonding of silicon to glass, ensuring a minimum level of residual stresses. The relevance of this dissertation is determined by the continuous efforts to reduce the negative effects of the joint use of dissimilar materials in electronic devices. Theoretical and practical results: the temperature dependence of the true values of the coefficient of thermal expansion of popular glass brands in the temperature range from minus 100 °C to 500 °C were obtained; the ratio of thicknesses of silicon and glass that minimizes residual stress on the silicon surface was calculated; the technique of minimizing the residual stresses in silicon anodically bonded to glass was developed. Results of this research are applicable to MEMS devices design and simulations. The first chapter provides the analysis of the current state of research in the field of anodic bonding technology application. The second chapter is devoted to the experimental study of temperature dependence of the linear thermal expansion coefficient of the glass. Thermomechanical properties and composition of the following glass brands: LK5, Schott Borofloat 33, Corning 7740, Hoya SD-2 were measured. The third chapter describes the existing models of estimating the residual stresses in the silicon-glass bonds. Two models based on a theory of strength of materials and the classical lamination theory with an additional temperature dependence of coefficients of thermal expansion are proposed for further use. Residual stresses in silicon-glass bonds are estimated with these models and data from the preceding chapter. The fourth chapter describes the experiments carried out to confirm claims from the previous chapters. The proposed technique of minimizing residual stresses is described as steps for a device designer.
Coefficient of Thermal Expansion Balancing for Field Assisted Bonding of Silicon to Glass
Stresses caused by thermal expansion coefficients mismatch of anodically bonded glass and silicon samples are studied. An analytical model to determine graphically the optimum bonding temperature is presented. It is essentially a model for thin-film stress but uses integration of the linear coefficient of thermal expansion difference between the bonding temperature and the working temperature. Recommendations for choosing the bonding temperature of silicon to two brands of glass (Corning 7740 and LK5) are made. Keywords: anodic bonding, field assisted bonding, thermal expansion, stress.
Coefficient of Thermal Expansion Mismatch Induced Stress Calculation for Field Assisted Bonding of Silicon to Glass
The residual stress induced in assembly is a common concern in electronic packaging. The mismatch in coefficient of thermal expansion between borosilicate glass and silicon, upon temperature variation, generates an internal stress state. This affects important characteristics of microelectromechanical devices or constituent elements. Such as self frequence or stiffness. Stresses caused by thermal expansion coefficients mismatch of anodically bonded glass and silicon samples are studied in this paper. Stress calculation based on lamination theory is presented. Usage examples of such calculations are described. For bonded silicon and LK-5 glass several results of calculations are presented. Stress distribution in bonded silicon and glass of several thicknesses is evaluated. Stress distribution in bonded glass-silicon-glass structure is evaluated. Bonded silicon surface stress dependence of glass to silicon wafer thickness ratio is evaluated. Experimental study of thermal mismatch stress in glass based on birefringence phenomenon was conducted. It's results are presented in this paper. Keywords: anodic bonding, field assisted bonding, thermal expansion, stress.
An error indicator-based adaptive reduced order model for nonlinear structural mechanics -- application to high-pressure turbine blades
The industrial application motivating this work is the fatigue computation of aircraft engines' high-pressure turbine blades. The material model involves nonlinear elastoviscoplastic behavior laws, for which the parameters depend on the temperature. For this application, the temperature loading is not accurately known and can reach values relatively close to the creep temperature: important nonlinear effects occur and the solution strongly depends on the used thermal loading. We consider a nonlinear reduced order model able to compute, in the exploitation phase, the behavior of the blade for a new temperature field loading. The sensitivity of the solution to the temperature makes {the classical unenriched proper orthogonal decomposition method} fail. In this work, we propose a new error indicator, quantifying the error made by the reduced order model in computational complexity independent of the size of the high-fidelity reference model. In our framework, when the {error indicator} becomes larger than a given tolerance, the reduced order model is updated using one time step solution of the high-fidelity reference model. The approach is illustrated on a series of academic test cases and applied on a setting of industrial complexity involving 5 million degrees of freedom, where the whole procedure is computed in parallel with distributed memory.
Temperature dependence of nonlinear elastic moduli of polystyrene
Nonlinear elastic properties of polymers and polymeric composites are essential for accurate prediction of their response to dynamic loads, which is crucial in a wide range of applications. These properties can be affected by strain rate, temperature, and pressure. The temperature susceptibility of nonlinear elastic moduli of polymers remains poorly understood. We have recently observed a significant frequency dependence of the nonlinear elastic (Murnaghan) moduli of polystyrene. In this paper we expand this analysis by the temperature dependence. The measurement methodology was based on the acousto-elastic effect, and involved analysis of the dependencies of velocities of longitudinal and shear single-frequency ultrasonic waves in the sample on the applied static pressure. Measurements were performed at different temperatures in the range of 25-65 {\deg}C and at different frequencies in the range of 0.75-3 MHz. The temperature susceptibility of the nonlinear moduli l and m was found to be two orders of magnitude larger than that of linear moduli lambda and mu. At the same time, the observed variations of n modulus with temperature were low and within the measurement tolerance. The observed tendencies can be explained by different influence of pressure on relaxation processes in the material at different temperatures.
Conditional Normalizing Flow for Gas-Surface Scattering from Thermal to Hypersonic Velocities
Accurate aerodynamic modeling of satellites in very low Earth orbit (VLEO) requires gas-surface interaction (GSI) models that capture the full velocity spectrum from thermal to orbital speeds. Atmospheric particles initially strike spacecraft surfaces at hypersonic velocities of 6 000 - 10 000 m/s. Due to surface roughness and complex geometries, especially within air-breathing electric propulsion (ABEP) intake systems, multiple collisions occur, progressively reducing the particle velocities. A recent machine learning framework for deriving scattering kernels from molecular dynamics (MD) simulations has shown promise, but remains limited to high-velocity single impacts and possibly violates fundamental equilibrium principles such as detailed balance. This work extends this machine learning based scattering kernel to cover the complete velocity range using conditional normalizing flows trained with physics-informed constraints, enabling accurate modeling of multi-bounce scenarios in realistic VLEO applications. We train a conditional Real-valued Non-Volume Preserving (cRealNVP) model on expanded molecular dynamics simulations covering velocities from thermal to hypersonic speeds, incorporating a detailed balance loss term. The resulting model demonstrates improved accuracy compared to previous approaches even in the original high-velocity regime, while successfully capturing thermal-velocity scattering. Quantitative assessment shows that thermalization is approximated within acceptable tolerances. This framework provides essential capabilities for accurate ABEP intake optimization and VLEO mission planning while offering a general methodology applicable to broader rarefied gas dynamics problems requiring thermodynamic consistency.
Compositional Analysis of Fragrance Accords Using Femtosecond Thermal Lens Spectroscopy
Femtosecond thermal lens spectroscopy (FTLS) is a powerful analytical tool, yet its application to complex, multi-component mixtures like fragrance accords remains limited. Here, we introduce and validate a unified metric, the Femtosecond Thermal Lens Integrated Magnitude (FTL-IM), to characterize such mixtures. The FTL-IM, derived from the integrated signal area, provides a direct, model-free measure of the total thermo-optical response, including critical convective effects. Applying the FTL-IM to complex six-component accords, we demonstrate its utility in predicting a mixture's thermal response from its composition through linear additivity with respect to component mole fractions. Our method quantifies the accords' behavior, revealing both the baseline contributions of components and the dominant, non-linear effects of highly-active species like Methyl Anthranilate. This consistency is validated across single-beam Z-scan, dual-beam Z-scan, and time-resolved FTLS measurements. The metric also demonstrates the necessity of single-beam measurements for interpreting dual-beam data. This work establishes a rapid, quantitative method for fragrance analysis, offering advantages for quality control by directly linking a mixture's bulk thermo-optical properties to its composition.
Prigogine-Defay ratio of glassy freezing scales with liquid fragility
A detailed study of published experimental data for a variety of materials on the incremental variation of heat capacity, thermal expansion, and compressibility at glassy freezing reveals a striking dependence of the Prigogine-Defay ratio R on the fragility index m. At high m, R approaches values of ~1, the Ehrenfest expectation for 2nd order continuous phase transitions, while R reaches values > 20 for low fragilities. We explain this correlation by the degree of separation of the glassy freezing temperature from a hidden phase transition into an ideal low-temperature glass.
Physical Thickness Characterization of the FRIB Production Targets
The FRIB heavy-ion accelerator, commissioned in 2022, is a leading facility for producing rare isotope beams (RIBs) and exploring nuclei beyond the limits of stability. These RIBs are produced via reactions between stable primary beams and a graphite target. Approximately 20-40 \% of the primary beam power is deposited in the target, requiring efficient thermal dissipation. Currently, FRIB operates with a primary beam power of up to 20 kW. To enhance thermal dissipation efficiency, a single-slice rotating graphite target with a diameter of approximately 30 cm is employed. The effective target region is a 1 cm-wide outer rim of the graphite disc. To achieve high RIB production rates, the areal thickness variation must be constrained within 2 \%. This paper presents physical thickness characterizations of FRIB production targets with various nominal thicknesses, measured using a custom-built non-contact thickness measurement apparatus.
Searching for the QCD critical point through constant entropy density contours
We propose a novel method to locate the QCD critical point by constructing an expansion along contours of constant entropy density. Applying two independent analysis of lattice QCD data at zero baryon chemical potential, we find a critical point at T_c = 114 pm 7 MeV and μ_{B_c} = 602 pm 62 MeV for an expansion truncated at order μ_B^2. This approach is consistent with recent lattice QCD results up to μ_B/T leq 3. A more precise determination of the required expansion coefficients from lattice simulations will be essential for reliably establishing the location of the QCD critical endpoint.
New RVE concept in thermoelasticity of periodic composites subjected to compact support loading
This paper introduces an advanced Computational Analytical Micromechanics (CAM) framework for linear thermoelastic composites (CMs) with periodic microstructures. The approach is based on an exact new Additive General Integral Equation (AGIE), formulated for compactly supported loading conditions, such as body forces and localized thermal effects (for example laser heating). In addition, new general integral equations (GIEs) are established for arbitrary mechanical and thermal loading. A unified iterative scheme is developed for solving the static AGIEs, where the compact support of loading serves as a new fundamental training parameter. At the core of the methodology lies a generalized Representative Volume Element (RVE) concept that extends Hill classical definition of the RVE. Unlike conventional RVEs, this generalized RVE is not fixed geometrically but emerges naturally from the characteristic scale of localized loading, thereby reducing the analysis of an infinite periodic medium to a finite, data-driven domain. This formulation automatically filters out nonrepresentative subsets of effective parameters while eliminating boundary effects, edge artifacts, and finite-size sample dependencies. Furthermore, the AGIE-based CAM framework integrates seamlessly with machine learning (ML) and neural network (NN) architectures, supporting the development of accurate, physics-informed surrogate nonlocal operators.
Prediction of Activity Coefficients by Similarity-Based Imputation using Quantum-Chemical Descriptors
In this work, we introduce a novel approach for predicting thermodynamic properties of binary mixtures, which we call the similarity-based method (SBM). The method is based on quantifying the pairwise similarity of components, which we achieve by comparing quantum-chemical descriptors of the components, namely σ-profiles. The basic idea behind the approach is that mixtures with similar pairs of components will have similar thermodynamic properties. The SBM is trained on a matrix that contains some data for a given property for different binary mixtures; the missing entries are then predicted by the SBM. As an example, we consider the prediction of isothermal activity coefficients at infinite dilution (γ^infty_{ij}) and show that the SBM outperforms the well-established physical methods modified UNIFAC (Dortmund) and COSMO-SAC-dsp. In this case, the matrix is only sparsely occupied, and it is shown that the SBM works also if only a limited number of data for similar mixtures is available. The SBM idea can be transferred to any mixture property and is a powerful tool for generating essential data for many applications.
Comparative modeling studies of TSDC: investigation of Alpha-relaxation in Amorphous polymers
A model to investigate Thermally Stimulated Depolarization Current (TSDC) peak parameters using the dipole-dipole interaction concept is proposed by the author in this work. The proposed model describe the (TSDC) peak successfully since it gives a significant peak parameters (i.e. Activation energy (E) and the per-exponential factor (\tau_0) in addition to the dipole-dipole interaction strength parameter (di). Application of this model to determine the peak parameters of polyvinyl chloride(PVC) polymer is presented . The results show how the model fit the experimental thermal sampling data. Finally the results are compared to the well know techniques; the initial rise method (IR), the half width method (HW) in addition to the Cowell and Woods analysis.
Development of different methods and their efficiencies for the estimation of diffusion coefficients following the diffusion couple technique
The interdiffusion coefficients are estimated either following the Wagner's method expressed with respect to the composition (mol or atomic fraction) normalized variable after considering the molar volume variation or the den Broeder's method expressed with respect to the concentration (composition divided by the molar volume) normalized variable. On the other hand, the relations for estimation of the intrinsic diffusion coefficients of components as established by van Loo and integrated diffusion coefficients in a phase with narrow homogeneity range as established by Wagner are currently available with respect to the composition normalized variable only. In this study, we have first derived the relation proposed by den Broeder following the line of treatment proposed by Wagner. Further, the relations for estimation of the intrinsic diffusion coefficients of the components and integrated interdiffusion coefficient are established with respect to the concentration normalized variable, which were not available earlier. The veracity of these methods is examined based on the estimation of data in Ni-Pd, Ni-Al and Cu-Sn systems. Our analysis indicates that both the approaches are logically correct and there is small difference in the estimated data in these systems although a higher difference could be found in other systems. The integrated interdiffusion coefficients with respect to the concentration (or concentration normalized variable) can only be estimated considering the ideal molar volume variation. This might be drawback in certain practical systems.
TeX-1500: A Paired Real-World LWIR Hyperspectral Dataset and Benchmark for Temperature-Emissivity-Texture Decomposition
Temperature-emissivity-texture (TeX) decomposition seeks to recover object heat state, material spectral response, and visible-like geometric texture from long-wave infrared hyperspectral imaging (LWIR HSI). Existing TeX pipelines are mainly scene-specific inverse solvers, and the lack of paired LWIR HSI-TeX supervision has limited learning-based decomposition. To address this gap, we introduce TeX-1500, a large-scale paired LWIR HSI-TeX dataset and benchmark for supervised HSI-to-TeX decomposition. TeX-1500 contains 1,522 calibrated real-scene pairs from DARPA Invisible Headlights (DARPA IH) pushbroom imagery and our FTIR acquisitions, covering five locations, four seasons, diverse acquisition times, heterogeneous wavelength layouts, and two sensor families. Each sample stores a calibrated valid-band radiance cube, calibrated wavelength positions, and aligned temperature, emissivity, and texture supervision constructed through a consistent restoration and TeX-construction protocol. We further provide TeX-UNet, a simple wavelength-aware baseline that maps calibrated HSI bands and wavelength positions to TeX fields. Experiments on the held-out DARPA IH pushbroom scenes and zero-/few-shot transfer to FTIR scenes show that TeX-1500 provides usable paired supervision and a measurable benchmark for data-driven physical-property-centered thermal perception.
Understanding Linear Probing then Fine-tuning Language Models from NTK Perspective
The two-stage fine-tuning (FT) method, linear probing (LP) then fine-tuning (LP-FT), outperforms linear probing and FT alone. This holds true for both in-distribution (ID) and out-of-distribution (OOD) data. One key reason for its success is the preservation of pre-trained features, achieved by obtaining a near-optimal linear head during LP. However, despite the widespread use of large language models, there has been limited exploration of more complex architectures such as Transformers. In this paper, we analyze the training dynamics of LP-FT for classification tasks on the basis of the neural tangent kernel (NTK) theory. Our analysis decomposes the NTK matrix into two components. This decomposition highlights the importance of the linear head norm alongside the prediction accuracy at the start of the FT stage. We also observe a significant increase in the linear head norm during LP, which stems from training with the cross-entropy (CE) loss. This increase in the linear head norm effectively reduces changes in learned features. Furthermore, we find that this increased norm can adversely affect model calibration, which can be corrected using temperature scaling. Additionally, we extend our analysis with the NTK to the low-rank adaptation (LoRA) method and validate its effectiveness. Our experiments using a Transformer-based model on multiple natural language processing datasets confirm our theoretical analysis. Our study demonstrates the effectiveness of LP-FT for fine-tuning language models. Code is available at https://github.com/tom4649/lp-ft_ntk.
Additive general integral equations in thermoelastic micromechanics of composites
This work presents an enhanced Computational Analytical Micromechanics (CAM) framework for the analysis of linear thermoelastic composite materials (CMs) with random microstructure. The proposed approach is grounded in an exact Additive General Integral Equation (AGIE), specifically formulated for compactly supported loading, including both body forces and localized thermal changes (such as those from laser heating). New general integral equations (GIEs) for arbitrary mechanical and thermal loading are proposed. A unified iterative solution strategy is developed for the static AGIE, applicable to CMs with both perfectly and imperfectly bonded interfaces, where the compact support of loading is introduced as a new fundamental training parameter. Central to this methodology is a generalized Representative Volume Element (RVE) concept, which extends Hill classical definition. The resulting RVE is not predefined geometrically, but rather emerges from the characteristic scale of the localized loading, effectively reducing the analysis of an infinite, randomly heterogeneous medium to a finite, data-driven domain. This generalized RVE approach enables automatic exclusion of unrepresentative subsets of effective parameters, while inherently eliminating boundary effects, edge artifacts, and finite size limitations. Moreover, the AGIE-based CAM framework is naturally compatible with machine learning (ML) and neural network (NN) architectures, facilitating the construction of accurate and physically informed surrogate nonlocal operators.
Resistive transition of hydrogen-rich superconductors
Critical temperature, T_c, and the transition width, ΔT_c, are two primary parameters of the superconducting transition. The latter parameter reflects the superconducting state disturbance originating from the thermodynamic fluctuations, atomic disorder, applied magnetic field, the presence of secondary crystalline phases, applied pressure, etc. Recently, Hirsch and Marsiglio (2020 arXiv:2012.12796) performed an analysis of the transition width in several near-room-temperature superconductors (NRTS) and reported that the reduced transition width, ΔT_c/T_c, in these materials does not follow a conventional trend of transition width broadening on applied magnetic field observed in low- and high-T_c superconductors. Here we present thorough mathematical analysis of the magnetoresistive data, R(T,B), for the high-entropy alloy (ScZrNb)_{0.65}[RhPd]_{0.35} and hydrogen-rich superconductors of Im-3m-H_{3}S, C2/m-LaH_{10} and P63/mmc-CeH_9. We found that the reduced transition width, ΔT_c/T_c, in these materials does follow a conventional broadening trend on applied magnetic field.
Modeling formation and transport of clusters at high temperature and pressure gradients by implying partial chemical equilibrium
A theoretical approach to describing transport of an entire ensemble of clusters with different sizes as a single species in gas has been developed. The major assumption is an existence of local partial chemical equilibrium between the clusters. It is shown that thermal diffusion emerges in the collective description as a significant factor even if it is negligible when transport of the original molecular species is considered. Analytical expressions for the effective diffusion and thermal diffusion coefficients at temperature, pressure, and chemical composition gradients have been derived. The theory has been applied to a technology of H2S conversion in a centrifugal plasma-chemical reactor and has made it possible to account for sulfur clusters in numerical process modeling.
Physics-Informed Tensor Basis Neural Network for Turbulence Closure Modeling
Despite the increasing availability of high-performance computational resources, Reynolds-Averaged Navier-Stokes (RANS) simulations remain the workhorse for the analysis of turbulent flows in real-world applications. Linear eddy viscosity models (LEVM), the most commonly employed model type, cannot accurately predict complex states of turbulence. This work combines a deep-neural-network-based, nonlinear eddy viscosity model with turbulence realizability constraints as an inductive bias in order to yield improved predictions of the anisotropy tensor. Using visualizations based on the barycentric map, we show that the proposed machine learning method's anisotropy tensor predictions offer a significant improvement over all LEVMs in traditionally challenging cases with surface curvature and flow separation. However, this improved anisotropy tensor does not, in general, yield improved mean-velocity and pressure field predictions in comparison with the best-performing LEVM.
The First Room-Temperature Ambient-Pressure Superconductor
For the first time in the world, we succeeded in synthesizing the room-temperature superconductor (T_c ge 400 K, 127^circC) working at ambient pressure with a modified lead-apatite (LK-99) structure. The superconductivity of LK-99 is proved with the Critical temperature (T_c), Zero-resistivity, Critical current (I_c), Critical magnetic field (H_c), and the Meissner effect. The superconductivity of LK-99 originates from minute structural distortion by a slight volume shrinkage (0.48 %), not by external factors such as temperature and pressure. The shrinkage is caused by Cu^{2+} substitution of Pb^{2+}(2) ions in the insulating network of Pb(2)-phosphate and it generates the stress. It concurrently transfers to Pb(1) of the cylindrical column resulting in distortion of the cylindrical column interface, which creates superconducting quantum wells (SQWs) in the interface. The heat capacity results indicated that the new model is suitable for explaining the superconductivity of LK-99. The unique structure of LK-99 that allows the minute distorted structure to be maintained in the interfaces is the most important factor that LK-99 maintains and exhibits superconductivity at room temperatures and ambient pressure.
